Recycle Material Green Building Energy Saving
Recycle Material
Jadebox Packaging takes initiative to make our manufacturing process a green process through recyclable material, green building and energy saving strategy. We have dedicated our research in making 100% reycle PET.
Environmental Benefits
‧Recycling PET helps reduce carbon output and moderate global warming – 1 ton of recycle PET reduce 1.5 ton of CO2 emission (1)
‧Recycling PET reduces waste landfill – 1 ton of waste PET bottle take up 7.4 cubic yard of landfill (2).
‧Recycling PET reduces energy need to incinerate waste bottle – It take twice amount of energy to incinerate PET than recycle PET (3)

(1) (source: http://www.scribd.com/doc/37608769/Sustainable-Plastic-and-Food-Packaging-20070411)
(2) (Source: http://www.cocacola.ca/pet.htm)
(3) (source: http://www.recycling-revolution.com/recycling-facts.html)
Corporation Benefits
‧Promote the use of recycle PET increase corporate environmental image.
‧Using environmental friendly recycle PET packaging could increases potential sales volume.
‧Recycle PET pricing is more stable than virgin PET that is made 100% made from new petroleum.
‧Use of recycle PET help reduce CO2 emission which can be used as tax incentive in some countries.
‧Available Petroleum feedstock is lesson every day, recycling PET can be sustainable alternative to many other plastics.

Consumer Benefits
‧Recycle PET Packaging is generally cheaper than virgin PET packaging.
‧PET packaging can be further recycled. In some countries, recycle PET bottle can be refund.
‧Recycle PET is food safe and in many ways better suited for packaging than other polymers.
Recycle Process

Consumer Bottle Collection
Consumer Bottle Collection
Through a network of recycling system, post consumer PET bottles are collected from recycling bin. These bottles are collected and compacted into bales ready for sorting.
Bottle Washing and Sorting Process
Bottle Washing and Sorting Process
PET bottle bales are then sorted by color and grinded into flakes. These bottle flakes is further sorted to remove the bottle caps (PE) and the label (PE) using a weight separation technique. The flakes are further washed several times with cold and steam hot water to remove any foreign objects. This process also sterilized the bottle flakes to meet food and safety standard.
Recycle Film Extrusion
Recycle Film Extrusion
After these bottle flakes been washed and dried, it goes through a final stage sorting to ensure they are pure and clean. Sorted PET Bottle flakes is then dried and crystallized before feeding into a PET extruder. A special filtration system hasto be employed to make clean recycle PET film. Not every company has this technology to make clean 100% post consumer recycle PET film that meet FDA food and safety standard.
Recycle Packaging Thermoforming
Recycle Packaging Thermoforming
100% post consumer recycle PET film is then feed through our state of art pressure former to make various clamshells, blisters and trays. This essentially is a closed loop recycling system, where recycle clamshells can be further recycled back into the system. It is an ultimate sustainable recycling system where nothing goes to the waste. Peiyu Plastics put all its effort in making a greener earth.
Quality Control
Quality Control
Special quality control measure is implanted to monitor the quality of the 100% recycle packaging containers. Post consumer recycle material can be rather difficult to handle due to nature of the material. Every processing steps need to be controlled to ensure highest quality. Everyone can make 100% virgin material with ease, but few producers like us who can make consistent good quality recycle film and packaging containers.